Over Coffee® | Stories and Resources from the Intersection of Art and Science | Exploring How to Mak

Over Coffee® | Stories and Resources from the Intersection of Art and Science | Exploring How to Mak


Where "Problems" Become "Brain On!"

July 21, 2025

Design, digital fabrication and entrepreneurship are all part of Rich Lehrer's daily work in education.


So is seeing extreme student engagement, as an exciting idea grows and flourishes.


Rich, who is now the Director of Academic Innovation and Design at the Alexander Dawson School at Rainbow Mountain, first came up with his "Problem Bank" concept while teaching science at Brookwood School in Manchester, Massachusetts.


We first spoke with Rich in 2017, after his new program had started off as the "3D Design Problem Bank".


3D printing for a better world


How the concept worked: community members submitted problems to the school, for which they believed 3D printed devices could be a solution.


Then, Rich led his students through the collaborative process of becoming "Changemakers", by designing and 3D printing devices to fill these needs.


Adaptive devices for senior citizens, prosthetics and classroom aids were among the items the students designed and developed, in close collaboration with the "clients" who gave them feedback.


An idea's new manifestations


Today, the Problem Bank has grown far beyond these beginnings.


Currently, Dawson School's middle-school STEM curricula include four courses based on client-based learning. Among these is the cornerstone class, the Dawson Design Company, which is run like a small business.


In addition to 3D printing, Dawson students are now using laser cutters and vinyl cutters to create items which solve problems. These creations can include websites, graphic design, media, signage, and much more. And in the design process, they never lose sight of the purpose: meeting client needs.


Besides entrepreneurship, the program places a strong emphasis on philanthropy and service.


Dawson Design Company students select one cause or organization, each semester. Then, they donate 100% of the proceeds from the products they make, to that group.


So far, Rich says, the Dawson Design Company has donated more than $11,000 to community organizations, including The Tyler Robinson Foundation.


And this Spring, some of Rich's students won the inaugural ATLIS Visionary Excellence Award, for their work with the Dawson Design Company!


Rich talked about his journey with the Problem Bank, explained ways fellow educators can set up a Problem Bank program in their schools (which he highly encourages!), and offered a preview of what's next.